Most industries consider aluminum as one of the most popular metal choices because of its physical properties. They are metals that can be easily workable and weldable even though they are strong and resistant. That’s the reason they are used in building Airplanes.
But do you think it's easy to cut?
No. Because precise cutting of aluminum needs a proper aluminum cutting machine. Since its demand is rising in the construction and other fields of industries, the demand for aluminum cutting machines is also rising.
It is said that aluminum can be machined three times faster than any other metal. Because of its excellent machinability aluminum cutting tools can easily penetrate through it and chip it.
There are 3 types of aluminum cutting machinery; Manual aluminum cutting machine, Semi-automatic or semi-manual aluminum cutting machine, and fully automatic aluminum cutting machine.
Yes, these 3 types of aluminum cutting machines can cut aluminum fabric. But which one do you think can give perfect or precise cutting?
Of course, it's a fully automatic aluminum cutting machine. The innovation of automatic control technology has replaced traditional manual operation. Now we can see the wide application of computer with electronic technology, computerised automatic fabric system has gradually increased its popularity. Automatic machine cutting made the work more stable and machines more powerful.
Combining advanced computer technology, information processing technology, system technology, mechanical technology, sensing, and detection technology, and automatic control technology, automatic cutting is referred to as a high-tech mechatronics product.
Automatic cutting machines got a complicated structure with extremely fast movement speed. In modern cutting production, cutting machine has become indispensable equipment. Mechanical equipment has changed people’s lives for good, it has made most complex work simple.
In this fast-growing world, the need for machinery has also increased with the growth of infrastructure. So it also became necessary to move with the trend to make our work and life easy.
Using the manual cutting method is not suitable if you have a lot of metals to cut ad the workload is more, not only that it is also a waste of manpower, time, and material resources. And if manual cutting is not done properly then there is a chance for damage or certain losses to equipment or machinery. So it is always good to select a fully automatic cutting machine.
Many automatic cutting machines with die and die cutting facilities within that, so that you can save manpower and the cost of additional die and die cutting equipment. An automatic cutting machine is enough to do die-cutting, punching, and forming of various materials.
In fully automatic machines we don't have to load pipes or cool the metal manually, they have inbuilt automated pipe loading and water cooling systems. They use either PLC or CNC control systems, since they are computer operated they can cut any shape out of the pipes without any wastage of metal.
The cutting thickness and diameter will depend on the specification of the machine. Usually, the thickness will be 5, 10, or 20mm, and the diameter used to range from 6 to 150mm, and 220mm for larger machines. And 1000 W used to be the power of laser-powered machines.
Usually, the blade size of an automatic aluminum cutting machine will be 250mm to 450mm with a cutting speed that can go up to 8,000mm/s. This machine can cut metals including stainless steel, aluminum alloy, iron pipes, copper, and carbon steel. And that can cut pipes that are round, square, solid or even hollow in shape.
Technical Specifications
Let’s see what all the technical specification can an automatic aluminum cutting machine can have;
• Automatic aluminum cutting machine will have a touchscreen display with windows OS.
• We can use windows & doors design software to generate CSV files which will make our work easy.
• Automatic aluminum cutting machine got a label printing feature that is in manual mode.
• Interesting thing is we can use USB, network, or WIFI to transfer the cutting files.
• Labels and barcodes have an excellent design feature in automatic cutting machines.
• Even though it is an automatic cutting mature, it has manual, automatic, and slicing cutting modes.
• Just with a remote connection we can troubleshoot and can facilitate service opportunities.
• To cut aluminum they have got hydropneumatic and water cooling systems.
• It has got a servo system that can automatically adjust the angle.
• Single-head or double-head operation possibilities.
• Automatic aluminum cutting machines are compatible with the fourth industrial revolution.
• Measurement accuracy and fast positioning are possible with its Servo-controlled motion system.
• There won't be any language barrier since these machines got multi-language support
• To prevent profile sagging these machines have an automatic profile support system
• The possibility of profile transport conveyors in the automatic cutting machines on the movable and fixed head.
• Their dust outputs are perfectly designed.
Benefits
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Precise cutting with high speed
Automatic cutting machines will provide precise and well-refined cuts, even if it has to be done in small parts. It has got servo engine for aluminum profiles at any angle, with a highly-precise movement system offering double-side and precise cutting. So this will ensure the highest accuracy and production speed.
Once we set the program in the automatic cutting machine, we will obtain a reliable and consistent cut every time as the torch will move in the exact path which is programmed by the computer. This is the reason for the unmatched precision, no matter how complex or refined is the cut.
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Effective Spray cooling system
A coolant is sprayed over the aluminum profiles while cutting which makes the profile slippery and cool. This will help to boost the quality of the cutting and it can also prolong the operation time of a saw.
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Wedge profile cutting program
In these machines, there is a special wedge-cutting program installed, through which we can cut the wedge profiles automatically in short intervals. But we have to ensure that the right head is being operated as a feeder and the left head is being operated as a slicer.
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Versatility
An automatic cutting machine can be used for both thin and thick materials cutting. And also it can be used to cut various metals from copper, steel, aluminum, iron, etc. Apart from that, it is used in a variety of settings and industries to improve production speeds and reduce costs.
It also offers maximum performance in single-ply cutting operations on most materials and can be supplied as a single-ply conveyor or single-ply static. Many of the automatic cutting machines have a “quick release” system for easy and fast tool replacement
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Increased Productivity
It has got the most innovative, flexible, and highly productive solutions. Automatic machines like CNC plasma cutting systems have torch height control and sophisticated CAD and CAM cutting software. They will help you to make more cuts in a day, with less waste, which will in turn enhance productivity.
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Reasonably priced and cost-effective
Even though they are highly specialized machines, they are more accessible and affordable nowadays. The increased production of machines made them more reasonable to purchase. Due to its cutting features, speed of the cutting, and precision, the waste of material and the cost of the cutting room has got minimized.
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Efficiency
If you have a large-scale cutting or manufacturing job or even a one-off custom fabrication or art project that you have to finish in a fraction of time, do you this is possible with a hand tool? Do you this your hand tool has the efficiency to finish that perfectly? No, here you need a fully automatic cutting machine.
They are machines that are ready to work at a moment’s notice. They will make your work easy as you can program and cut a variety of shapes on demand. There is no need for preheating or cooling to do the work.
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Quick and effortless
The innovation of automatic cutting machines made our work easier and quicker. As these are set by computerized programming we don't have to put much of our effort into it. You can work on various surfaces without getting exhausted and without compromising on the quality.
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Better and perfect results
As long as the cut is properly programmed, they are capable to maintain an undeniable superior quality outcome without producing chips and by achieving a consistent edge, with limited error. So automatic aluminum cutting machine has enabled high productivity, flexibility, and quality of cut.
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Safety
The machine will do all work and we just have to set up the program, so the involvement of humans is less and in turn, it will increase safety. As everything is set electronically, this has removed the need to hold a torch or handle metal during the process. And comparing to gas cutting alternative plasma cutting seems safer.
Easy to use
They are simple to use, you just have to learn to set the program. You need minimal training to learn how to operate it effectively. If you learn to operate it will reduce onboarding costs to hire a machine operator.
Are you looking for a wholesale or retail automatic aluminum cutting machine?
MG SAWS has the most diversified digital cutting systems that can meet the processing needs of different materials and processes. Our products are widely used in home furnishing, advertising, clothing, automotive interiors, composite materials, and other fields.
We have a mass production unit, so we are always prepared for mass orders. MG SAWS has helped our client to enhance steady industrial development, compete and lead the industry. We are considered one of the most trusted Automatic aluminum cutting machine manufacturers and suppliers.
